It's a known issue with Hasbro MP-09. Takara MP-09 generally snaps off at the knee.
From the TFWiki, this quote refers to the Takara mold:
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Unfortunately, Masterpiece Rodimus has suffered from numerous quality control issues, which vary from figure to figure. Commonly reported problems include fragile leg panels which break off with ease, the inability of the figure to hold its guns due to shallow peg-holes which conflict with the bending angle of his hands, the springs within the figure's ankles becoming unwound, and the spoiler/backpack assembly refusing to clip into place. Mostly infamously, the slot on the trailer into which the spoiler slips is extremely narrow as a consequence of its interior being painted; as a result, paint is invariably scraped off the inside and leaves disfiguring marks on the spoiler when the figure is transformed to Rodimus Prime vehicle mode. A second production run, done shortly after Hasbro's release of the figure in a different deco (see below), amended these issues and also featured some slight changes in paint colors, although the forked chest tab not quite locking properly still seems to be an issue. Some of the second production run retain the original elbows from the first production run while the others feature the retooled elbows from the Hasbro version. The second release also features the retooled crotch plate from the Hasbro release.
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Regarding the Hasbro version:
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The Hasbro version of Rodimus featured retooled elbow joints that, when separated, make it difficult for him to hold a pose with his arms. The crotch plate was retooled on its underside to help prevent it from hitting the ground while in car mode.
Hasbro's Rodimus, sadly, will eventually tear itself apart due to overly powerful springs putting constant pressure on peculiarly weak plastic. The arms have a disheartening tendency to spontaneously break at either pinned section of the shoulder joint, while the upper ratchet in the knee has a high likelihood of shattering, either rendering him only durable enough to transform a few scant times. Just pose him once and back away slowly...
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http://tfwiki.net/wiki/Hot_Rod_(G1)/toys#Masterpiece
As good as he
look I am simply avoiding MP-09 in the hopes he will eventually be remade. And with any luck the new mold will have no issues.
